COO's Guide to Intelligent Process Automation: Beyond Basic RPA

A picture of Richard Casemore

Richard Casemore - @skarard

September 22, 2025

The Evolution of Automation

Traditional RPA follows rules: if this, then that. It breaks when data is messy, formats vary, or judgment is required.

Intelligent Process Automation (IPA) adds AI to handle:

  • Unstructured documents
  • Variable formats
  • Decision-making with uncertainty
  • Natural language understanding
  • Continuous learning and improvement

The IPA Landscape

Platform Players

UiPath: Leading RPA with strong AI additions Automation Anywhere: Cloud-native with AI skills Microsoft Power Automate: Integrated with Copilot ServiceNow: IT workflow automation with AI

AI-Native Automation

Hyperscience: Document-focused automation Workato: Integration-first with AI Camunda: Process orchestration with AI Celonis: Process mining plus automation

Identifying IPA Opportunities

The Automation Potential Matrix

Rate processes on two dimensions:

Volume: How many transactions per month? Complexity: How much judgment required?

| | Low Volume | High Volume | |---|---|---| | Low Complexity | Manual OK | Traditional RPA | | High Complexity | Case-by-case | IPA Candidate |

High volume + high complexity = IPA sweet spot.

Common IPA Use Cases

Finance:

  • Invoice processing with variable formats
  • Expense report review with policy judgment
  • Contract data extraction

HR:

  • Resume screening with quality assessment
  • Benefits enrollment with eligibility determination
  • Employee query handling

Operations:

  • Customer email routing and response
  • Order exception handling
  • Supplier document processing

Customer Service:

  • Ticket classification and routing
  • Response drafting
  • Escalation decisions

Week 1-2: Process Assessment

Document Current State

For candidate processes, capture:

  • Step-by-step workflow
  • Decision points and criteria
  • Exception types and frequency
  • Current error rates
  • Processing time and cost

Calculate Automation Potential

Estimate:

  • % of volume automatable with rules (RPA)
  • % requiring judgment (AI needed)
  • % truly requiring human handling
  • Projected cost savings

Week 3-4: Vendor Selection

Key Evaluation Criteria

  1. Document AI capabilities: Can it handle your document types?
  2. Decision AI: How well does it model your judgment calls?
  3. Integration: Connects with your existing systems?
  4. Training requirements: How much data needed?
  5. Accuracy transparency: What metrics do they provide?

Proof of Concept

Run a focused test:

  • 100+ real documents/transactions
  • Measure accuracy vs. human baseline
  • Assess exception handling
  • Evaluate user experience

Week 5-8: Pilot Implementation

Scope Narrowly

Select one process with:

  • Clear success metrics
  • Supportive process owner
  • Available training data
  • Measurable outcomes

Human-in-the-Loop Design

For early deployment:

  • AI processes and recommends
  • Human reviews and approves
  • Confidence thresholds trigger review
  • Continuous feedback improves model

Training the AI

Provide:

  • Historical transaction data
  • Labeled examples (right/wrong decisions)
  • Exception case documentation
  • Business rule codification

Week 9-12: Measure and Refine

Accuracy Metrics

  • Straight-through processing rate
  • Decision accuracy vs. human
  • Exception rate
  • False positive/negative rates

Efficiency Metrics

  • Processing time reduction
  • Cost per transaction
  • Volume capacity increase
  • Employee redeployment

Continuous Improvement

  • Weekly accuracy reviews
  • Retraining on errors
  • Expanding automation boundary
  • Adding new exception handling

Scaling Across the Organization

Build Your Automation Factory

Center of Excellence structure:

  • Process analysts identify opportunities
  • Automation engineers build solutions
  • AI specialists handle model development
  • Change managers drive adoption

Prioritization Framework

Score opportunities by:

  • Business impact (cost savings, speed)
  • Technical feasibility
  • Strategic alignment
  • Risk level

Change Management

Address:

  • Employee concerns about job displacement
  • Skill development for new roles
  • Process owner accountability
  • Continuous improvement culture

The ROI Reality

Typical IPA returns:

  • 60-80% cost reduction for automated processes
  • 90%+ accuracy for document processing
  • Days to hours for processing time
  • Infinite scale for volume spikes

Payback periods of 6-12 months are common for well-selected processes.

The Bottom Line

IPA represents the next frontier of operational efficiency. Organizations that master it will have structural cost advantages competitors can't easily replicate.

Start with your highest-volume, judgment-required process. Prove value in one quarter. Scale systematically.

The automation opportunity is too large to ignore.

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